January 07, 09

SEARCH RENTAL EQUIPMENT








2015 10th Avenue SE
High River, Alberta T1V 2A6
Voice: +1 (888) 652-4445
(toll-free in Canada) 
+1 (403) 652-4445
Fax: +1 (403) 652-1011

GROUND THAW

How It Works

The versatile Ground Heater® - solves cold weather construction problems! Ground Heaters®' dry, radiant, hydronic heat is economical and easy to use!

  • Thaw up to 1 foot deep per day!
  • Accurately quote winter construction jobs
  • Deliver projects on time
  • Keep crews and equipment working all winter
  • Protect exposed footings from frost heaving
  • No need to build temporary roads.. adjacent ground stays frozen
  • Quote projects accurately
  • Keep projects on schedule
  • Keep crews and equipment working all winter
  • Avoid risk and expense of frozen concrete
  • No expensive enclosures to build

THAWING

Problem:
Ice in the soil!

Know Your Dirt! Ice Content of Frozen Soils

GRAVEL.gif (1520 bytes)
SAND.gif (1475 bytes)
CLAY.gif (1626 bytes)
SILT.gif (1798 bytes)
Gravel
5 to 7 lbs.
in 1 cu. ft.
Sand
14 to 18 lbs.
in 1 cu. ft.
Clay
16 to 22 lbs.
in 1 cu. ft.
Silt
15 to 52 lbs.
in 1 cu. ft.
Up to 1,001
Btu's required
to melt
ice
Up to 2,574
Btu's required
to melt
ice
Up to 3,146
Btu's required
to melt
ice
Up to 7,436
Btu's required
to melt
ice
Melting ice requires 143 Btu's per pound!
Frost Facts
  • Soil does not freeze
  • Water in soil freezes
  • Ice binds soil
  • Melting ice requires 143 Btu's per pound!
 
Best Solution:
Ground Heater®
Ground Heater® System
GHSYSTM.jpg (11948 bytes)
94% of the heat is conducted into frozen ground!
 
  • Thaws at a fast rate - typically 1 ft. deep per day
  • Achieves up to 10'  thaw depth per application
  • No temporary enclosure to build
  • Uses fuel efficiently; fuel costs per cu. ft. thawed:
    MINI_E3.gif (1264 bytes)= less than 2?
    PROPHEAT.gif (879 bytes)= $1.10
  • Requires minimal supervision
  • Utilizes BTU's efficiently with minimal heat loss
 
Old Solution:
Hot Air
Hot Air System
HOTAIR.jpg (12367 bytes)
Only 15% of the heat is conducted into the frozen ground!
 
  • Limited thaw depth
  • Requires building costly temporary enclosures
  • Requires noisy propane heaters
  • Creates outrageous propane bills
  • Emits noxious fumes into enclosure
  • Requires constant supervision
 
Thaw Cost Comparison
Thawing 6,000 sq. ft., 3 ft. deep
  Hot Air PROPHEAT.gif (879 bytes) Ground Heater MINI_E3.gif (1280 bytes)
Own Rent
Time 25 days 3 days 3 days
Equipment/labor/
materials cost
$4,934 $913 $1,860
Fuel Cost $19,800 $390 $390
Total job cost $24,734 $662 $1,568
Cost/cu. ft. $1.37? 8.7? 16.7?
NOTE: Figures above are based on average rates/costs. Actual rates/cost incurred may vary depending upon geographical location.
Ground Heater® MINI_E3.gif (1264 bytes)out-performs hot air!
Thawing 6,000 sq. ft., 3 ft. deep
Time 8:1
Fuel Cost 50:1
Overall Cost 14:1
 
Ground Heater® System Setup
SYSTEM.gif (15275 bytes)

 

1. Prepare Site
Scrape snow and ice from thaw site.
2. Position Heat Transfer Hose
Space hose 2 feet on center over thaw site area. A closed system, only
heat goes into ground.
3. Lay Poly Vapor Barrier
Place minimum 3 mil poly vapor barrier to contain water vapor.
    Prevents loss of heat
    Keeps soil moist for better heat conduction
    Keeps hoses and blankets clean
4. Place Insulation Blankets
Prevent heat loss and direct heat into ground. Requires 2 to 3 layers of high R value blankets.
 
Benefits!
  • Thaw fast - typically 1 foot deep/ day!
  • Thaw cheap - as low as 9.7?/cu. ft.
  • Thaw deep - up to 10 feet/application
  • Thaw easy - no enclosures to build; set up is simple
  • Thaw large areas - up to 18,000 sq. ft./application
  • Thaw safe - certified in the US and Canada

NOTE: Figures above are based on average rates/costs. Actual

rates/cost incurred may vary depending upon geographical location.

CURING

Problem:
Cold temperatures slow speed of concrete's cure, causing cost increases and schedule delays.

Best Solution:
Use a Ground Heater®  MINI_E3.gif (1280 bytes) to accelerate the cure.
A Ground Heater® raises concrete to ideal curing
temperature (65°-75°F), greatly reducing costs and delays.
Fact #1:
Hydration 
Reaction
Fact #2:
Temperature
Fact #3:
Speed
Cement chemically reacts with water to produce calcium silicate hydrate... the chemical compound that makes concrete hard and strong. Temperature mainly determines the speed of this hydration reaction. The speed of the hydration reaction determines how long it takes for
concrete to set and develop strength.
The speed of the
hydration reaction is mostly determined by the temperature of the concrete.

Concrete Curing Process:
Aggregate & Paste
Plastic Phase

Concrete is placed

Cold temperatures delay initial set and increase the risk of concrete freezing.

Temperature vs Time to Initial Set
Initial Set
Set Phase

Finishing operations are completed

Cold temperatures delay final set and increase the risk of concrete freezing.
Concrete must reach 500 psi before it can withstand a freezing cycle.

Temperature vs Time to Reach 500 psi

Final Set





Hard Rigid Concrete

Hardened Phase

Curing measures are implemented and strength development begins

Cold temperatures delay strength gain.  Concrete must reach 75% design
 strength to strip forms & withstand load
.

Temperature vs Time to Reach 75% Design Strength


Benefits:
  • Cure fast - achieve initial set in 2-6 hours
  • Cure all placements - flexible hose allows any configuration
  • Cure easy - no enclosures to build; set up is simple
  • Cure large areas - up to 45,000 sq. ft./application
  • Cure safe - certified in the U.S. and Canada

Slab on Grade


SLAB_1.gif (22811 bytes)

1. Preheat ground 2. Remove insulation & hoses 3. Place concrete on warm ground 4. Maintains slab at  65°-75°F
.
Poured walls or Columns

COL_1.gif (17160 bytes)

1. Preheat forms, cover with insulation 2. Pour 75° concrete into forms 3. Ground Heater® maintains 65°-75°F concrete for curing period
.


Elevated Slab

ELE_1.gif (14244 bytes)

Ground Heater® heating elevated slab Cross-section view Ground Heater® maintains 65°-75°F concrete for curing period


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